Timing Chain Replacement

 

This is how I replaced my timing chain.  It took me about 2 hours.  You can do it by the book but it looks like a good 8-10 hour job, not to mention, a little more hairy (don't like the idea of taking out the 3 front headbolts on each side).  You will not be able to change your bottom rail guides this way but they are always immersed in oil.  Abe over at MBMW says he can't remember the last time he sold bottom rail guides.  You also asked about replacing the tensioner. Definitely do it.  My valve timing was a good 9 degrees off before I replaced the chain.  After the new chain, it was still 4 degrees off but the new tensioner brought it right.

 

Since you have your valve covers off it would also be a good time to clean out your oil pipes above your camshafts.  The rebuild kit only cost me $6; it's only the plastic holders.  Simply pry off your oil pipe with a screw driver (gently), slide off the plastic pieces, ream out your pipe, clean it up, put on new plastic pieces, and reinstall.  If any of your cam lobes show any wear, definitely do this - this is what lubes them; if not, it's just good preventive maintenance.
Timing Chain Replacement: Pull off your air filter assembly, cruise control actuator, valve covers, spark plugs (this will make it easier to turn the crankshaft), fan and fan shroud.  Take a 27mm socket with a 5" extension and turn the crankshaft the same direction the engine runs (clockwise as you're looking at it).  I was looking for a master link but mine was an endless chain (I had to grind a link out).  Take two pair of vice grips to the passenger side camshaft sprocket.  There are 4 holes in the camshaft, top teeth of vice grips goes over the chain and bottom teeth goes into the hole (these do not need to be tight, just enough to lock).  Put one set at 12 o'clock and one at 9 o'clock.  Then grind out one of the links (or remove the master link) between the two vice grips and hook the new chain to the old chain. Turn over the crankshaft until the vice grips are at 12 o'clock and 3 o'clock.  Take the one at 12 and put it back to 9 and the one at 3 back to 12.  Repeat this until the new chain is all in.  Take the old chain off and put on your master link.  Turn the crankshaft and check your timing marks.  Take a probe light and check out the condition of your guide rails. Abe says these can also be changed without removing the timing cover but mine were good so I didn't have to mess with them.  The tensioner is really easy.  Take a pry bar and put it underneath the guide rail to support it. Take off two bolts, remove old one, and put in your new one.

One further note:  Make sure you put a rag over the hole before putting on your master link.   Those C-clips are really small and easy to drop.

- Contributed by Joel Snodgrass

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